Source: Yongkang Daily-Yongkang News Network
Reporter Lu Gaopan
The annual output is 37 million locks, and the products are sold to more than 100 countries and regions around the world, with nearly 150,000 employees… After more than 20 years of development, the smart door lock industry has become an important leader in our city As one of the industries, it has always maintained strong vitality and strong innovation capabilities, and a number of \”hidden champions\” have emerged in subdivided industries and industrial supporting fields, leading the development of smart door locks and related supporting industries nationwide.
\”Quality improvement, innovation, transformation\” and the emergence of intelligent factors have brought new opportunities to the improvement of our city\’s door lock industry. Recently, our city launched the \”Yongkang Smart Door (Lock) Industry Cultivation Implementation Plan (2019-2021)\” to encourage and guide door industry companies to transform and upgrade in the direction of smart door locks, smart security, smart home and other industries, and further enhance the core competition of enterprises Strengthen efforts to accelerate the creation of high-end smart door lock industry clusters, expand the influence of the \”China Door Capital\” brand, and empower the high-quality development of the industrial economy.
Scientific research and innovation raise the definition of product intelligence
Smart locks, smoke detectors, monitors, household appliances, safes… in Zhilian Security Management Under the traction of the \”net rope\” of the platform, the operation and management of a series of home security systems are brought together on the householder\’s mobile phone, realizing multiple managements such as electrical appliance use, safety monitoring, and water and electricity payment.
“Locks are not only a tool to protect the safety of family property, but also the \’key\’ to unlock the intelligent management platform. The intelligence of door locks, identification systems and unlocking methods are only the most basic level. The next higher level is a new management control system connected to the cloud database. \”Ying Jun, chairman of Zhejiang Xinjuli Security Technology Co., Ltd., gave a new insight into the definition of modern smart door locks.
For Ying Jun, who has been immersed in the lock industry for more than 30 years and has spent most of his life on door locks, he targeted the field of smart security as early as 8 years ago and has dozens of high-tech development employees. The technology R&D center jointly develops a series of intelligent security products with domestic communication giants. From early mechanical locks to current smart locks, as well as the developed smart security system, New Juli\’s \”rice vat\” effect is emitting more heat.
Xinjuli Company is not alone in the intelligent innovation of door lock products. It stands at the forefront of the Internet, information and intelligent technology. With its strong R&D and manufacturing capabilities, our city\’s door lock industry has \”borrowed \”Dongfeng\” quickly launched the transformation model.
With intelligent security doors as the starting point and short-distance, high-intensity wireless signal transmission systems as the support, Wangli Security Technology Co., Ltd. also strives for smart product innovation, joining forces with Hikvision, National Technology, Feibi and other companies have in-depth developed and realized home intelligent integrated systems to realize intelligent control of a series of household equipment such as lights, curtains, home appliances, and kitchen appliances.
Digital industrialization, industrial digitization. Wangli Company has successively established its own R&D teams in Hangzhou and even Germany.Team, Wangli Company has invested tens of millions of yuan in research and development funds for new smart home systems alone. Now, the Wangli smart home system has basically taken shape, and it will profoundly change the future home life model.
“At this stage, innovations in our city’s smart door lock industry are blooming everywhere, leading the rapid development of the industry. Next, we will further encourage enterprises to extend horizontally and vertically, so as to realize the door industry in our city from a narrow security to a broad sense. Security. \”Ma Haihua, director of the Municipal Economic and Information Bureau, said that it extends horizontally and is rich in detail. By industry category, the homogeneous, low-end, low-added-value civilian entrance doors are transformed and upgraded to differentiated, high-end, high-value-added commercial doors such as medical system doors, aircraft cabin doors, and high-speed rail track doors; vertically Expand and upgrade to the direction of comprehensive security, focusing on the development of smart security, smart doors and windows, smart home and other industries.
Intelligent manufacturing Breaking the traditional production model pattern
In the Big Data Command Center of Buyang Group, a large electronic display clearly displays the relevant content of the entire digital management of the group: the order section reflects every transaction in real time Sales of detailed product models, sizes, styles and specifications; the amount of money generated for each door produced Various energy consumption, time duration, processes; real-time feedback of upstream and downstream information in the supply chain…
It is reported that Buyang Group’s big data center has been able to monitor workshop output, quality, energy consumption, processing accuracy and equipment in real time Status and other data are collected and associated with orders, warehousing, and logistics to achieve full traceability of the production and sales process. The big data center is also connected to production bases in Shandong and Sichuan, enabling rapid response and collaboration in production and management.
From automation to intelligence, after just over a year and an investment of 130 million yuan, the transformation of Buyang Group’s production methods has bore fruit. The implantation of information projects has enabled the factory to achieve intelligent control. This means that the foundation of Buyang Group’s smart factory has been further consolidated.
Zhu Ning, deputy general manager of Buyang Group, introduced that the innovative introduction of information technology has further accelerated the construction of smart factories. Higher bandwidth supports the rapid transmission of industrial large data packets, allowing the transmission of instructions. The delay is shortened to 5 milliseconds, which greatly improves the system center’s ability to command the operation terminal.
“Now, the results of smart manufacturing are initially showing. Some of the transformed production lines have reduced the number of employees of Buyang Group by half, reduced manufacturing costs by 20%, increased the one-time pass rate of products by four percentage points, and improved production efficiency. It has increased by more than 30% compared with before the transformation,\” Zhu Ning said.
Just like Buyang Group, our city\’s door lock industry is testing the construction of smart factories. This new manufacturing system has become a \”touchstone\” to break the traditional production model, while leading companies are building unmanned factories. , \”Enterprise digital manufacturing, industry platform services\” pilot transformation and expansion.
At present, our city focuses on supporting enterprise research and development and application for smart home Internet of Things platforms, big data management, biometric (fingerprint) identification and encryption,Smart home platform personalized APP development and other technologies realize the organic integration of \”system + platform + data + operation\” to build an intelligent and networked production, management and operation system for the smart door (lock) industry.
At the same time, our city will further accelerate the application of 5G, encourage leading companies to use big data to carry out personalized manufacturing and precision marketing, carry out customized e-commerce sales, create a \”new retail\” model, and combine AI and big data. The technical capabilities of data and cloud computing are applied to the four aspects of \”consumer service, product operation, scene experience, and store management\” to build a smart marketing system.
Strengthening the foundation project to build and improve the supporting supporting smart door locks
Our city’s traditional door lock manufacturing industry is well-developed and enjoys a good reputation nationwide, and related supporting industries are developed . However, in terms of smart products, our city has obvious shortcomings. It lacks electronic supporting companies with core technologies such as chips and sensors, and the development of the entire industry chain has been affected to a certain extent.
Facing the bottleneck restricting the development of the door lock industry, many companies in our city have risen to the challenge and launched an impact in the system and smart chip fields. \”Currently, our company has strategic cooperation with Swedish FPC, NXP, and Hangzhou Shengyuan to jointly develop smart lock projects. We believe that through the cooperation of the three parties, we will build a new ecosystem of smart door locks and bring great benefits to the smart door lock market. Come a new change,\” said Huang Jianfeng, general manager of Zhejiang Jianfeng Electronic Technology Co., Ltd.
While door lock companies are actively investing in R&D and innovation, our city will further introduce incentive and support policies, relying on the Yongkang Hardware Industry Innovation Service Complex, to address missing or weak core components and components in the smart door lock industry chain. Targeted introduction of key technologies We will encourage and support enterprises to jointly build high-level innovation platforms such as provincial key enterprise research institutes, enterprise technology centers, innovation centers and postdoctoral workstations with scientific research institutions and universities such as Loongson and Tsinghua University, and encourage enterprises to set up in Shenzhen, Shanghai and other places. Technology R&D center. Based on leading key enterprises, we will strengthen cooperation with high-end enterprises in the field of intelligence at home and abroad to create a research and industrialization platform for smart door (lock) chips. Encourage and support smart door (lock) companies to apply for and use technological innovation coupons for product testing, innovative design, etc.
\”Our city will increase its efforts to support enterprises to participate in the formulation of national standards, industry standards and \’Made in Zhejiang\’ standards. Support enterprises to strengthen cooperation with international brand enterprises in the form of equity participation, mergers and acquisitions, etc., and build overseas R&D Design institutions and marketing channels. Introduce public service platforms such as industrial design, innovative research and development, standard quality improvement, intellectual property protection, brand and certification services,\” said the relevant person in charge of the Municipal Economic and Information Bureau.
In addition, our city plans to build a security industry cluster, build a smart door (lock) industrial park, implement precise investment promotion, and focus on introducing a number of electronic modules, system development, mold manufacturing, high-end packaging and other projects. Increase the construction of supporting facilities for the industrial chain in the park, and actively cultivate common factories in production links such as hardware polishing, lock core manufacturing, sheet metal stamping, metal die-casting, and injection molding.
本站内容及图片来自网络,版权归原作者所有,内容仅供读者参考,不承担相关法律责任,如有侵犯请联系我们:609448834